Safety and performance should always be your top priorities as a telehandler operator. Conducting a thorough daily pre-use telehandler inspection ensures your equipment operates efficiently, avoids costly repairs, and, most importantly, protects everyone on the job site. Whether you’re using a new telehandler or a reliable pre-owned model, a well-executed inspection can save you time, money, and potential injuries.
At Papé Material Handling, we’re committed to providing operators with the tools and knowledge to keep their equipment running smoothly. Here’s an in-depth telehandler inspection checklist to keep your operations moving forward.
Drive Train
Start with the drive train to ensure your telehandler's foundational systems are in peak condition:
- Tires & Wheels: Inspect for damage and confirm that wheel lug nuts meet the recommended torque specifications.
- Tire Pressure: Check tire pressure against the manufacturer’s guidelines (often printed on the tire sidewall).
- Steering & Wheel Stops: Ensure smooth and accurate steering with properly functioning wheel stops.
- Brakes: Verify that service and parking brakes operate effectively and inspect brake fluid levels for proper color and placement between the reservoir markers.
- Hydraulic Hoses: Check for leaks, debris, or signs of wear in the hydraulic lines. Ensure all hoses are firmly attached and capped.
Mechanics & Hydraulics
Your telehandler’s mechanical and hydraulic systems play a critical role in its overall functionality. Ensure these components are in excellent shape:
- Inspect hydraulic tank cap venting systems for obstructions.
- Clean the hydraulic tank filter element and cab air intake filter to maintain efficiency.
- Confirm the hydraulic oil level meets manufacturer recommendations.
- Check all circuits for smooth operation, and inspect hoses for alignment, leaks, or potential issues.
Power Unit
A healthy power unit is essential for your telehandler’s performance. Take these steps to ensure optimal operation:
- Verify engine oil, coolant, transmission, and battery fluid levels are at the correct levels and free of leaks.
- Test the battery and inspect electrical wiring for proper installation.
- Clean the radiator and oil cooler to prevent overheating.
- Evaluate and clean the exhaust system and engine air filter to avoid reduced performance or sluggish acceleration.
- Lubricate the drive shaft to maintain flexibility and durability.
Booms & Forks
Your telehandler’s boom and fork system must be in top condition to ensure safe lifting and handling. Check the following:
- Ensure boom hoses are securely fastened, aligned, and free of leaks.
- Lubricate the boom and inspect boom wear pads for excessive wear. Pads with visible angle indicators are still usable.
- Verify the proper operation of sequencing chains, cables, and anchor bolts. Tighten as necessary.
Other Functions & Controls
Finally, check all secondary systems and controls for optimal performance:
- Horn and Alarms: Test the horn, backup alarm, and any other safety warning systems to ensure they’re audible and functional.
- Lights & Signals: Check headlights, brake lights, turn signals, and work lights for proper operation, especially for low-light job sites.
- Fire Extinguisher: Ensure the telehandler is equipped with a functional, easily accessible fire extinguisher that meets safety regulations.
These often-overlooked items are critical for operator safety, job site efficiency, and overall equipment longevity. Adding these checks to your pre-use inspection will help minimize downtime and create a safer working environment.
Why Choose Papé Material Handling for Your Telehandler Needs?
Whether you’re looking for maintenance, parts, or equipment upgrades, we offer solutions tailored to keep your projects moving forward.
- Expert Service & Repairs: Our factory-trained technicians handle all makes and models, ensuring your telehandler is ready for any job.
- Extensive Parts Support: Access our unmatched inventory of genuine OEM parts to replace worn components or upgrade for better performance.
- New & Used Telehandlers: Browse our wide selection of new telehandlers from trusted brands like Genie, JLG, and Skyjack, or explore cost-effective, certified used options for reliable performance.
- Flexible Rentals: Need extra equipment for short-term projects? Our rental options ensure you always have the right machine when you need it.
Now is the perfect time to act—whether it’s scheduling a pre-season inspection, replacing parts, or upgrading your fleet. Don’t let small issues turn into costly downtime when the busy season arrives. Visit your nearest Papé Material Handling location or contact us today to schedule service, explore our inventory, or speak with an expert about your equipment needs.
